Medical production

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produzione medicale

Medical

A healthy body: the need is clear and unique; the response is a continual evolution.
The flow of data available from surgical operations through the years is what allows constant improvements in the planning and realization of future operations.
Leghe Leggere Lavorate gives dual care to the production of medical components: whilst we apply every technology necessary to the realization, sterilization and packaging in sterile environment or white room, we collaborate closely with clinics and universities at the forefront of the medical field.
Leghe Leggere Lavorate uses the following materials in medical production: Titanium, steel 316L, CrCo and Peek.

 
produzione medicale
produzione medicale
produzione medicale

Planning and engineering

In house (except where otherwise indicated) Leghe  Leggere Lavorate carries out the following activities:

  • Pre tendering
  • Patent analysis – external
  • Preliminary risk analysis
  • Identification of  essential requirements
  • Drawing up project plans
  • Prototyping
  • Statistical testing – external
  • Stress testing – external
  • Clinical testing – external
  • Osteo-integration testing – external
  • Research on materials, components and packaging-  external
  • chemical cleaning  validation (ESCA/SEM/EDX)
  • biological cleaning validation (Bio burden e pyrogenic)
  • biocompatibility validation (Cytotoxicity)
  • Sterilization cycle validation
  • Packaging validation (accelerated ageing)
  • Definitive technical designs
  • Definitive plans and control cycles
  • Definitive product specifications
  • Project validation
  • Establishing the definite technical file
  • Presentation to the body for  CE Mark
  • CE Mark
 
produzione medicale
produzione medicale

Productive capacity

Leghe Leggere Lavorate has equipment specifically used for the production of particular medical parts, which are additional to the company machine park. The following equipment is dedicated exclusively to medical parts production:

  • Laser machining
  • Mechanical cleaning (using brushes)
  • Micro sand blasting
  • Masked sand blasting
  • Micro burr polishing
  • Polishing and fine polishing
  • Electro polishing
  • Passivation
  • Anodization of titanium  (type I and II – AMS 2488)
  • Cleaning
  • White room ISO 5
  • Vacuum packaging
  • Sterilization
 
 

Orthopedics

Below is a selection of pieces that the company produces:

  • Cortical screws (UNI 9774 and ISO 5835)
  • Cancellous screws (UNI 9774 and ISO 5835)
  • cannulated screws
  • Screws “lag”
  • Screws endorthesis
  • Screws for extremities (hands and feet)
  • Screws programmed breakage
  • Screws for ligaments
  • Screws for maxillofacial surgery
  • Uniaxial and polyaxial pedicle screws
  • hooks
  • Straight bars and preangolate
  • Cages (titanium and peek)
  • intramedullary nails
 
produzione medicale

Dental

Below is a selection of pieces that the company produces:

  • Full Dental Systems monophasic
  • Full dental biphasic systems
  • Headers for zirconia
  • Fixed ratchets
  • Torque ratchets